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SAE-AISI 1137 Steel vs. 7116 Aluminum

SAE-AISI 1137 steel belongs to the iron alloys classification, while 7116 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1137 steel and the bottom bar is 7116 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Elongation at Break, % 11 to 17
7.8
Fatigue Strength, MPa 250 to 400
160
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Shear Strength, MPa 430 to 460
220
Tensile Strength: Ultimate (UTS), MPa 700 to 760
370
Tensile Strength: Yield (Proof), MPa 370 to 650
330

Thermal Properties

Latent Heat of Fusion, J/g 250
380
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
520
Specific Heat Capacity, J/kg-K 470
880
Thermal Conductivity, W/m-K 51
150
Thermal Expansion, µm/m-K 13
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 10
46
Electrical Conductivity: Equal Weight (Specific), % IACS 12
140

Otherwise Unclassified Properties

Base Metal Price, % relative 1.9
9.5
Density, g/cm3 7.8
2.9
Embodied Carbon, kg CO2/kg material 1.4
8.2
Embodied Energy, MJ/kg 19
150
Embodied Water, L/kg 48
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 81 to 100
28
Resilience: Unit (Modulus of Resilience), kJ/m3 360 to 1130
790
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 24
47
Strength to Weight: Axial, points 25 to 27
35
Strength to Weight: Bending, points 22 to 24
39
Thermal Diffusivity, mm2/s 14
58
Thermal Shock Resistance, points 21 to 23
16

Alloy Composition

Aluminum (Al), % 0
91.5 to 94.5
Carbon (C), % 0.32 to 0.39
0
Copper (Cu), % 0
0.5 to 1.1
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 97.8 to 98.3
0 to 0.3
Magnesium (Mg), % 0
0.8 to 1.4
Manganese (Mn), % 1.4 to 1.7
0 to 0.050
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
0 to 0.15
Sulfur (S), % 0.080 to 0.13
0
Titanium (Ti), % 0
0 to 0.050
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
4.2 to 5.2
Residuals, % 0
0 to 0.15