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SAE-AISI 1140 Steel vs. 392.0 Aluminum

SAE-AISI 1140 steel belongs to the iron alloys classification, while 392.0 aluminum belongs to the aluminum alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI 1140 steel and the bottom bar is 392.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
75
Elongation at Break, % 14 to 18
0.86
Fatigue Strength, MPa 230 to 370
190
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
28
Tensile Strength: Ultimate (UTS), MPa 600 to 700
290
Tensile Strength: Yield (Proof), MPa 340 to 570
270

Thermal Properties

Latent Heat of Fusion, J/g 250
670
Maximum Temperature: Mechanical, °C 400
170
Melting Completion (Liquidus), °C 1460
670
Melting Onset (Solidus), °C 1420
580
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 51
130
Thermal Expansion, µm/m-K 13
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.0
25
Electrical Conductivity: Equal Weight (Specific), % IACS 8.1
90

Otherwise Unclassified Properties

Base Metal Price, % relative 1.8
10
Density, g/cm3 7.8
2.5
Embodied Carbon, kg CO2/kg material 1.4
7.5
Embodied Energy, MJ/kg 18
140
Embodied Water, L/kg 46
950

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 89 to 93
2.4
Resilience: Unit (Modulus of Resilience), kJ/m3 310 to 870
490
Stiffness to Weight: Axial, points 13
17
Stiffness to Weight: Bending, points 24
56
Strength to Weight: Axial, points 21 to 25
32
Strength to Weight: Bending, points 20 to 22
39
Thermal Diffusivity, mm2/s 14
60
Thermal Shock Resistance, points 18 to 21
15

Alloy Composition

Aluminum (Al), % 0
73.9 to 80.6
Carbon (C), % 0.37 to 0.44
0
Copper (Cu), % 0
0.4 to 0.8
Iron (Fe), % 98.4 to 98.9
0 to 1.5
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0.7 to 1.0
0.2 to 0.6
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0 to 0.040
0
Silicon (Si), % 0
18 to 20
Sulfur (S), % 0.080 to 0.13
0
Tin (Sn), % 0
0 to 0.3
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.5