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SAE-AISI 9260 Steel vs. S44401 Stainless Steel

Both SAE-AISI 9260 steel and S44401 stainless steel are iron alloys. Both are furnished in the annealed condition. They have 78% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI 9260 steel and the bottom bar is S44401 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 21
21
Fatigue Strength, MPa 260
200
Poisson's Ratio 0.29
0.28
Shear Modulus, GPa 72
78
Shear Strength, MPa 420
300
Tensile Strength: Ultimate (UTS), MPa 660
480
Tensile Strength: Yield (Proof), MPa 380
300

Thermal Properties

Latent Heat of Fusion, J/g 280
280
Maximum Temperature: Mechanical, °C 400
930
Melting Completion (Liquidus), °C 1430
1460
Melting Onset (Solidus), °C 1390
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 45
22
Thermal Expansion, µm/m-K 13
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 8.6
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 2.0
12
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 1.5
2.9
Embodied Energy, MJ/kg 20
40
Embodied Water, L/kg 46
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 120
90
Resilience: Unit (Modulus of Resilience), kJ/m3 380
230
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 24
17
Strength to Weight: Bending, points 22
18
Thermal Diffusivity, mm2/s 12
5.9
Thermal Shock Resistance, points 20
17

Alloy Composition

Carbon (C), % 0.56 to 0.64
0 to 0.025
Chromium (Cr), % 0
17.5 to 19.5
Iron (Fe), % 96.1 to 96.9
75.1 to 80.6
Manganese (Mn), % 0.75 to 1.0
0 to 1.0
Molybdenum (Mo), % 0
1.8 to 2.5
Nickel (Ni), % 0
0 to 1.0
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0 to 0.035
0 to 0.040
Silicon (Si), % 1.8 to 2.2
0
Sulfur (S), % 0 to 0.040
0 to 0.030
Titanium (Ti), % 0
0.2 to 0.8