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SAE-AISI S7 Steel vs. 6025 Aluminum

SAE-AISI S7 steel belongs to the iron alloys classification, while 6025 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI S7 steel and the bottom bar is 6025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 74
26
Tensile Strength: Ultimate (UTS), MPa 670 to 2030
190 to 240

Thermal Properties

Latent Heat of Fusion, J/g 260
410
Melting Completion (Liquidus), °C 1460
650
Melting Onset (Solidus), °C 1420
550
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 40
130
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.8
33
Electrical Conductivity: Equal Weight (Specific), % IACS 9.0
110

Otherwise Unclassified Properties

Base Metal Price, % relative 5.0
9.5
Density, g/cm3 7.8
2.8
Embodied Carbon, kg CO2/kg material 2.3
8.5
Embodied Energy, MJ/kg 31
150
Embodied Water, L/kg 65
1160

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 24 to 72
19 to 24
Strength to Weight: Bending, points 22 to 46
26 to 31
Thermal Diffusivity, mm2/s 11
54
Thermal Shock Resistance, points 22 to 66
8.2 to 10

Alloy Composition

Aluminum (Al), % 0
91.7 to 96.3
Carbon (C), % 0.45 to 0.55
0
Chromium (Cr), % 3.0 to 3.5
0 to 0.2
Copper (Cu), % 0 to 0.25
0.2 to 0.7
Iron (Fe), % 91.6 to 94.9
0 to 0.7
Magnesium (Mg), % 0
2.1 to 3.0
Manganese (Mn), % 0.2 to 0.9
0.6 to 1.4
Molybdenum (Mo), % 1.3 to 1.8
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 1.0
0.8 to 1.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0 to 0.3
0
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.15

Comparable Variants