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SAE-AISI T1 Steel vs. 5005A Aluminum

SAE-AISI T1 steel belongs to the iron alloys classification, while 5005A aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI T1 steel and the bottom bar is 5005A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 80
26
Tensile Strength: Ultimate (UTS), MPa 770 to 2130
110 to 230

Thermal Properties

Latent Heat of Fusion, J/g 240
400
Melting Completion (Liquidus), °C 1810
660
Melting Onset (Solidus), °C 1750
630
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 20
200
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 45
9.5
Density, g/cm3 9.3
2.7
Embodied Carbon, kg CO2/kg material 8.2
8.3
Embodied Energy, MJ/kg 130
150
Embodied Water, L/kg 90
1190

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 21
50
Strength to Weight: Axial, points 23 to 64
12 to 24
Strength to Weight: Bending, points 20 to 40
19 to 31
Thermal Diffusivity, mm2/s 5.2
82
Thermal Shock Resistance, points 23 to 64
5.0 to 10

Alloy Composition

Aluminum (Al), % 0
97.5 to 99.3
Carbon (C), % 0.65 to 0.8
0
Chromium (Cr), % 3.8 to 4.5
0 to 0.1
Copper (Cu), % 0 to 0.25
0 to 0.050
Iron (Fe), % 73.2 to 77.2
0 to 0.45
Magnesium (Mg), % 0
0.7 to 1.1
Manganese (Mn), % 0.1 to 0.4
0 to 0.15
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.4
0 to 0.3
Sulfur (S), % 0 to 0.030
0
Tungsten (W), % 17.3 to 18.8
0
Vanadium (V), % 0.9 to 1.3
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants