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SAE-AISI T1 Steel vs. A390.0 Aluminum

SAE-AISI T1 steel belongs to the iron alloys classification, while A390.0 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI T1 steel and the bottom bar is A390.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
75
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 80
28
Tensile Strength: Ultimate (UTS), MPa 770 to 2130
190 to 290

Thermal Properties

Latent Heat of Fusion, J/g 240
640
Melting Completion (Liquidus), °C 1810
580
Melting Onset (Solidus), °C 1750
480
Specific Heat Capacity, J/kg-K 410
880
Thermal Conductivity, W/m-K 20
130
Thermal Expansion, µm/m-K 12
20

Otherwise Unclassified Properties

Base Metal Price, % relative 45
11
Density, g/cm3 9.3
2.7
Embodied Carbon, kg CO2/kg material 8.2
7.3
Embodied Energy, MJ/kg 130
140
Embodied Water, L/kg 90
950

Common Calculations

Stiffness to Weight: Axial, points 12
15
Stiffness to Weight: Bending, points 21
52
Strength to Weight: Axial, points 23 to 64
19 to 30
Strength to Weight: Bending, points 20 to 40
27 to 36
Thermal Diffusivity, mm2/s 5.2
56
Thermal Shock Resistance, points 23 to 64
9.0 to 14

Alloy Composition

Aluminum (Al), % 0
75.3 to 79.6
Carbon (C), % 0.65 to 0.8
0
Chromium (Cr), % 3.8 to 4.5
0
Copper (Cu), % 0 to 0.25
4.0 to 5.0
Iron (Fe), % 73.2 to 77.2
0 to 0.5
Magnesium (Mg), % 0
0.45 to 0.65
Manganese (Mn), % 0.1 to 0.4
0 to 0.1
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.4
16 to 18
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Tungsten (W), % 17.3 to 18.8
0
Vanadium (V), % 0.9 to 1.3
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.2