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SAE-AISI T1 Steel vs. EN AC-42100 Aluminum

SAE-AISI T1 steel belongs to the iron alloys classification, while EN AC-42100 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI T1 steel and the bottom bar is EN AC-42100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 80
26
Tensile Strength: Ultimate (UTS), MPa 770 to 2130
280 to 290

Thermal Properties

Latent Heat of Fusion, J/g 240
500
Melting Completion (Liquidus), °C 1810
610
Melting Onset (Solidus), °C 1750
600
Specific Heat Capacity, J/kg-K 410
910
Thermal Conductivity, W/m-K 20
150
Thermal Expansion, µm/m-K 12
22

Otherwise Unclassified Properties

Base Metal Price, % relative 45
9.5
Density, g/cm3 9.3
2.6
Embodied Carbon, kg CO2/kg material 8.2
8.0
Embodied Energy, MJ/kg 130
150
Embodied Water, L/kg 90
1110

Common Calculations

Stiffness to Weight: Axial, points 12
15
Stiffness to Weight: Bending, points 21
53
Strength to Weight: Axial, points 23 to 64
30 to 31
Strength to Weight: Bending, points 20 to 40
37 to 38
Thermal Diffusivity, mm2/s 5.2
66
Thermal Shock Resistance, points 23 to 64
13

Alloy Composition

Aluminum (Al), % 0
91.3 to 93.3
Carbon (C), % 0.65 to 0.8
0
Chromium (Cr), % 3.8 to 4.5
0
Copper (Cu), % 0 to 0.25
0 to 0.050
Iron (Fe), % 73.2 to 77.2
0 to 0.19
Magnesium (Mg), % 0
0.25 to 0.45
Manganese (Mn), % 0.1 to 0.4
0 to 0.1
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.4
6.5 to 7.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Tungsten (W), % 17.3 to 18.8
0
Vanadium (V), % 0.9 to 1.3
0
Zinc (Zn), % 0
0 to 0.070
Residuals, % 0
0 to 0.1