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SAE-AISI T5 Steel vs. 7116 Aluminum

SAE-AISI T5 steel belongs to the iron alloys classification, while 7116 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI T5 steel and the bottom bar is 7116 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
69
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 80
26
Tensile Strength: Ultimate (UTS), MPa 860 to 2140
370

Thermal Properties

Latent Heat of Fusion, J/g 250
380
Melting Completion (Liquidus), °C 1810
640
Melting Onset (Solidus), °C 1750
520
Specific Heat Capacity, J/kg-K 410
880
Thermal Conductivity, W/m-K 21
150
Thermal Expansion, µm/m-K 11
24

Otherwise Unclassified Properties

Base Metal Price, % relative 60
9.5
Density, g/cm3 9.4
2.9
Embodied Carbon, kg CO2/kg material 11
8.2
Embodied Energy, MJ/kg 170
150
Embodied Water, L/kg 140
1150

Common Calculations

Stiffness to Weight: Axial, points 12
13
Stiffness to Weight: Bending, points 21
47
Strength to Weight: Axial, points 25 to 63
35
Strength to Weight: Bending, points 21 to 39
39
Thermal Diffusivity, mm2/s 5.5
58
Thermal Shock Resistance, points 26 to 66
16

Alloy Composition

Aluminum (Al), % 0
91.5 to 94.5
Carbon (C), % 0.75 to 0.85
0
Chromium (Cr), % 3.8 to 5.0
0
Cobalt (Co), % 7.0 to 9.5
0
Copper (Cu), % 0 to 0.25
0.5 to 1.1
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 60.6 to 68.3
0 to 0.3
Magnesium (Mg), % 0
0.8 to 1.4
Manganese (Mn), % 0.2 to 0.4
0 to 0.050
Molybdenum (Mo), % 0.5 to 1.3
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.4
0 to 0.15
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.050
Tungsten (W), % 17.5 to 19
0
Vanadium (V), % 1.8 to 2.4
0 to 0.050
Zinc (Zn), % 0
4.2 to 5.2
Residuals, % 0
0 to 0.15