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Sintered 6061 Aluminum vs. EN 1.4596 Stainless Steel

Sintered 6061 aluminum belongs to the aluminum alloys classification, while EN 1.4596 stainless steel belongs to the iron alloys. There are 20 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is EN 1.4596 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
76
Tensile Strength: Ultimate (UTS), MPa 83 to 210
1030 to 1600

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 170
790
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 610
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 23
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.3
3.5
Embodied Energy, MJ/kg 150
48
Embodied Water, L/kg 1180
130

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 8.6 to 21
36 to 56
Strength to Weight: Bending, points 16 to 29
29 to 39
Thermal Shock Resistance, points 3.8 to 9.4
35 to 54

Alloy Composition

Aluminum (Al), % 96 to 99.4
0.8 to 1.1
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0
11.5 to 12.5
Copper (Cu), % 0 to 0.5
0
Iron (Fe), % 0
73.4 to 76.4
Magnesium (Mg), % 0.4 to 1.2
0
Manganese (Mn), % 0
0 to 0.1
Molybdenum (Mo), % 0
1.9 to 2.2
Nickel (Ni), % 0
9.2 to 10.2
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 0.2 to 0.8
0 to 0.1
Sulfur (S), % 0
0 to 0.0050
Titanium (Ti), % 0
0.28 to 0.4
Residuals, % 0 to 1.5
0

Comparable Variants