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Sintered 6061 Aluminum vs. C94100 Bronze

Sintered 6061 aluminum belongs to the aluminum alloys classification, while C94100 bronze belongs to the copper alloys. There are 26 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is C94100 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
92
Elongation at Break, % 0.5 to 6.0
7.8
Poisson's Ratio 0.33
0.36
Shear Modulus, GPa 25
34
Tensile Strength: Ultimate (UTS), MPa 83 to 210
190
Tensile Strength: Yield (Proof), MPa 62 to 190
130

Thermal Properties

Latent Heat of Fusion, J/g 400
160
Maximum Temperature: Mechanical, °C 170
130
Melting Completion (Liquidus), °C 640
870
Melting Onset (Solidus), °C 610
790
Specific Heat Capacity, J/kg-K 900
330
Thermal Expansion, µm/m-K 23
20

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
9.0
Electrical Conductivity: Equal Weight (Specific), % IACS 170
8.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
29
Density, g/cm3 2.7
9.2
Embodied Carbon, kg CO2/kg material 8.3
3.0
Embodied Energy, MJ/kg 150
48
Embodied Water, L/kg 1180
370

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
14
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
97
Stiffness to Weight: Axial, points 14
5.5
Stiffness to Weight: Bending, points 51
16
Strength to Weight: Axial, points 8.6 to 21
5.8
Strength to Weight: Bending, points 16 to 29
8.1
Thermal Shock Resistance, points 3.8 to 9.4
7.6

Alloy Composition

Aluminum (Al), % 96 to 99.4
0 to 0.0050
Antimony (Sb), % 0
0 to 0.8
Copper (Cu), % 0 to 0.5
72 to 79
Iron (Fe), % 0
0 to 0.25
Lead (Pb), % 0
18 to 22
Magnesium (Mg), % 0.4 to 1.2
0
Nickel (Ni), % 0
0 to 1.0
Phosphorus (P), % 0
0 to 1.5
Silicon (Si), % 0.2 to 0.8
0 to 0.0050
Sulfur (S), % 0
0 to 0.080
Tin (Sn), % 0
4.5 to 6.5
Zinc (Zn), % 0
0 to 1.0
Residuals, % 0
0 to 1.3