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S46910 Stainless Steel vs. 4145 Aluminum

S46910 stainless steel belongs to the iron alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S46910 stainless steel and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
73
Elongation at Break, % 2.2 to 11
2.2
Fatigue Strength, MPa 250 to 1020
48
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
28
Shear Strength, MPa 410 to 1410
69
Tensile Strength: Ultimate (UTS), MPa 680 to 2470
120
Tensile Strength: Yield (Proof), MPa 450 to 2290
68

Thermal Properties

Latent Heat of Fusion, J/g 280
540
Maximum Temperature: Mechanical, °C 810
160
Melting Completion (Liquidus), °C 1460
590
Melting Onset (Solidus), °C 1420
520
Specific Heat Capacity, J/kg-K 470
880
Thermal Expansion, µm/m-K 11
21

Otherwise Unclassified Properties

Base Metal Price, % relative 18
10
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 4.1
7.6
Embodied Energy, MJ/kg 55
140
Embodied Water, L/kg 140
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 48 to 130
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 4780
31
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 24 to 86
12
Strength to Weight: Bending, points 22 to 51
19
Thermal Shock Resistance, points 23 to 84
5.5

Alloy Composition

Aluminum (Al), % 0.15 to 0.5
83 to 87.4
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 11 to 13
0 to 0.15
Copper (Cu), % 1.5 to 3.5
3.3 to 4.7
Iron (Fe), % 65 to 76
0 to 0.8
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 0 to 1.0
0 to 0.15
Molybdenum (Mo), % 3.0 to 5.0
0
Nickel (Ni), % 8.0 to 10
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.7
9.3 to 10.7
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0.5 to 1.2
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15