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S46910 Stainless Steel vs. 5040 Aluminum

S46910 stainless steel belongs to the iron alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S46910 stainless steel and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 270 to 630
66 to 74
Elastic (Young's, Tensile) Modulus, GPa 200
70
Elongation at Break, % 2.2 to 11
5.7 to 6.8
Fatigue Strength, MPa 250 to 1020
100 to 130
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 410 to 1410
140 to 150
Tensile Strength: Ultimate (UTS), MPa 680 to 2470
240 to 260
Tensile Strength: Yield (Proof), MPa 450 to 2290
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 810
190
Melting Completion (Liquidus), °C 1460
650
Melting Onset (Solidus), °C 1420
600
Specific Heat Capacity, J/kg-K 470
900
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 18
9.5
Density, g/cm3 7.9
2.8
Embodied Carbon, kg CO2/kg material 4.1
8.3
Embodied Energy, MJ/kg 55
150
Embodied Water, L/kg 140
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 48 to 130
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 4780
260 to 380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 24 to 86
24 to 26
Strength to Weight: Bending, points 22 to 51
31 to 32
Thermal Shock Resistance, points 23 to 84
10 to 11

Alloy Composition

Aluminum (Al), % 0.15 to 0.5
95.2 to 98
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 11 to 13
0.1 to 0.3
Copper (Cu), % 1.5 to 3.5
0 to 0.25
Iron (Fe), % 65 to 76
0 to 0.7
Magnesium (Mg), % 0
1.0 to 1.5
Manganese (Mn), % 0 to 1.0
0.9 to 1.4
Molybdenum (Mo), % 3.0 to 5.0
0
Nickel (Ni), % 8.0 to 10
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.7
0 to 0.3
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0.5 to 1.2
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants