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S46910 Stainless Steel vs. 5254 Aluminum

S46910 stainless steel belongs to the iron alloys classification, while 5254 aluminum belongs to the aluminum alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S46910 stainless steel and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 2.2 to 11
3.4 to 22
Fatigue Strength, MPa 250 to 1020
110 to 160
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 410 to 1410
150 to 200
Tensile Strength: Ultimate (UTS), MPa 680 to 2470
240 to 350
Tensile Strength: Yield (Proof), MPa 450 to 2290
100 to 270

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 810
190
Melting Completion (Liquidus), °C 1460
640
Melting Onset (Solidus), °C 1420
590
Specific Heat Capacity, J/kg-K 470
900
Thermal Expansion, µm/m-K 11
24

Otherwise Unclassified Properties

Base Metal Price, % relative 18
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 4.1
8.8
Embodied Energy, MJ/kg 55
150
Embodied Water, L/kg 140
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 48 to 130
11 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 4780
73 to 550
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 24 to 86
25 to 37
Strength to Weight: Bending, points 22 to 51
32 to 41
Thermal Shock Resistance, points 23 to 84
10 to 16

Alloy Composition

Aluminum (Al), % 0.15 to 0.5
94.4 to 96.8
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 11 to 13
0.15 to 0.35
Copper (Cu), % 1.5 to 3.5
0 to 0.050
Iron (Fe), % 65 to 76
0 to 0.45
Magnesium (Mg), % 0
3.1 to 3.9
Manganese (Mn), % 0 to 1.0
0 to 0.010
Molybdenum (Mo), % 3.0 to 5.0
0
Nickel (Ni), % 8.0 to 10
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.7
0 to 0.45
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0.5 to 1.2
0 to 0.050
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants