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S46910 Stainless Steel vs. 5457 Aluminum

S46910 stainless steel belongs to the iron alloys classification, while 5457 aluminum belongs to the aluminum alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is S46910 stainless steel and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 270 to 630
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 200
68
Elongation at Break, % 2.2 to 11
6.0 to 22
Fatigue Strength, MPa 250 to 1020
55 to 98
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 76
26
Shear Strength, MPa 410 to 1410
85 to 130
Tensile Strength: Ultimate (UTS), MPa 680 to 2470
130 to 210
Tensile Strength: Yield (Proof), MPa 450 to 2290
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 280
400
Maximum Temperature: Mechanical, °C 810
180
Melting Completion (Liquidus), °C 1460
660
Melting Onset (Solidus), °C 1420
630
Specific Heat Capacity, J/kg-K 470
900
Thermal Expansion, µm/m-K 11
24

Otherwise Unclassified Properties

Base Metal Price, % relative 18
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 4.1
8.4
Embodied Energy, MJ/kg 55
160
Embodied Water, L/kg 140
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 48 to 130
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 510 to 4780
18 to 250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 24 to 86
13 to 21
Strength to Weight: Bending, points 22 to 51
21 to 28
Thermal Shock Resistance, points 23 to 84
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 0.15 to 0.5
97.8 to 99.05
Carbon (C), % 0 to 0.030
0
Chromium (Cr), % 11 to 13
0
Copper (Cu), % 1.5 to 3.5
0 to 0.2
Iron (Fe), % 65 to 76
0 to 0.1
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 1.0
0.15 to 0.45
Molybdenum (Mo), % 3.0 to 5.0
0
Nickel (Ni), % 8.0 to 10
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.7
0 to 0.080
Sulfur (S), % 0 to 0.015
0
Titanium (Ti), % 0.5 to 1.2
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
0 to 0.050
Residuals, % 0
0 to 0.1

Comparable Variants