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Zamak 2 vs. 7116 Aluminum

Zamak 2 belongs to the zinc alloys classification, while 7116 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Zamak 2 and the bottom bar is 7116 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 87
69
Elongation at Break, % 6.0
7.8
Fatigue Strength, MPa 59
160
Poisson's Ratio 0.26
0.33
Shear Modulus, GPa 33
26
Shear Strength, MPa 320
220
Tensile Strength: Ultimate (UTS), MPa 360
370
Tensile Strength: Yield (Proof), MPa 270
330

Thermal Properties

Latent Heat of Fusion, J/g 130
380
Maximum Temperature: Mechanical, °C 95
170
Melting Completion (Liquidus), °C 390
640
Melting Onset (Solidus), °C 380
520
Specific Heat Capacity, J/kg-K 410
880
Thermal Conductivity, W/m-K 110
150
Thermal Expansion, µm/m-K 28
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
46
Electrical Conductivity: Equal Weight (Specific), % IACS 35
140

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 6.5
2.9
Embodied Carbon, kg CO2/kg material 3.0
8.2
Embodied Energy, MJ/kg 57
150
Embodied Water, L/kg 380
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 20
28
Resilience: Unit (Modulus of Resilience), kJ/m3 420
790
Stiffness to Weight: Axial, points 7.5
13
Stiffness to Weight: Bending, points 23
47
Strength to Weight: Axial, points 15
35
Strength to Weight: Bending, points 17
39
Thermal Diffusivity, mm2/s 41
58
Thermal Shock Resistance, points 11
16

Alloy Composition

Aluminum (Al), % 3.5 to 4.3
91.5 to 94.5
Cadmium (Cd), % 0 to 0.0050
0
Copper (Cu), % 2.5 to 3.3
0.5 to 1.1
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 0 to 0.1
0 to 0.3
Lead (Pb), % 0 to 0.0050
0
Magnesium (Mg), % 0.020 to 0.060
0.8 to 1.4
Manganese (Mn), % 0
0 to 0.050
Nickel (Ni), % 0 to 0.020
0
Silicon (Si), % 0 to 0.030
0 to 0.15
Tin (Sn), % 0 to 0.0030
0
Titanium (Ti), % 0
0 to 0.050
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 92.2 to 94
4.2 to 5.2
Residuals, % 0
0 to 0.15