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296.0-T6 Cast Aluminum

296.0-T6 aluminum is 296.0 aluminum in the T6 temper. To achieve this temper, the metal is solution heat-treated and artificially aged until it meets standard mechanical property requirements. It has the highest strength and lowest ductility compared to the other variants of 296.0 aluminum.

The graph bars on the material properties cards below compare 296.0-T6 aluminum to: ANSI/AA cast aluminums (top), all aluminum alloys (middle), and the entire database (bottom). A full bar means this is the highest value in the relevant set. A half-full bar means it's 50% of the highest, and so on.

Mechanical Properties

Brinell Hardness

90

Elastic (Young's, Tensile) Modulus

72 GPa 10 x 106 psi

Elongation at Break

3.2 %

Fatigue Strength

70 MPa 10 x 103 psi

Poisson's Ratio

0.33

Shear Modulus

27 GPa 3.9 x 106 psi

Shear Strength

220 MPa 32 x 103 psi

Tensile Strength: Ultimate (UTS)

270 MPa 40 x 103 psi

Tensile Strength: Yield (Proof)

180 MPa 26 x 103 psi

Thermal Properties

Latent Heat of Fusion

420 J/g

Maximum Temperature: Mechanical

170 °C 340 °F

Melting Completion (Liquidus)

630 °C 1170 °F

Melting Onset (Solidus)

540 °C 1000 °F

Specific Heat Capacity

870 J/kg-K 0.21 BTU/lb-°F

Thermal Conductivity

130 W/m-K 77 BTU/h-ft-°F

Thermal Expansion

22 µm/m-K

Electrical Properties

Electrical Conductivity: Equal Volume

33 % IACS

Electrical Conductivity: Equal Weight (Specific)

99 % IACS

Otherwise Unclassified Properties

Base Metal Price

11 % relative

Density

3.0 g/cm3 190 lb/ft3

Embodied Carbon

7.8 kg CO2/kg material

Embodied Energy

150 MJ/kg 63 x 103 BTU/lb

Embodied Water

1110 L/kg 130 gal/lb

Common Calculations

Resilience: Ultimate (Unit Rupture Work)

7.6 MJ/m3

Resilience: Unit (Modulus of Resilience)

220 kJ/m3

Stiffness to Weight: Axial

13 points

Stiffness to Weight: Bending

46 points

Strength to Weight: Axial

25 points

Strength to Weight: Bending

31 points

Thermal Diffusivity

51 mm2/s

Thermal Shock Resistance

12 points

Alloy Composition

Aluminum (Al)Al 89 to 94
Copper (Cu)Cu 4.0 to 5.0
Silicon (Si)Si 2.0 to 3.0
Iron (Fe)Fe 0 to 1.2
Zinc (Zn)Zn 0 to 0.5
Manganese (Mn)Mn 0 to 0.35
Nickel (Ni)Ni 0 to 0.35
Titanium (Ti)Ti 0 to 0.25
Magnesium (Mg)Mg 0 to 0.050
Residualsres. 0 to 0.35

All values are % weight. Ranges represent what is permitted under applicable standards.

Followup Questions

Further Reading

ASTM B108: Standard Specification for Aluminum-Alloy Permanent Mold Castings

Iron in Aluminium Alloys: Impurity and Alloying Element, N. A. Belov et al., 2002

Properties and Selection: Nonferrous Alloys and Special-Purpose Materials, ASM Handbook vol. 2, ASM International, 1993