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206.0 Aluminum vs. AISI 416 Stainless Steel

206.0 aluminum belongs to the aluminum alloys classification, while AISI 416 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 206.0 aluminum and the bottom bar is AISI 416 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 95 to 110
230 to 320
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 8.4 to 12
13 to 31
Fatigue Strength, MPa 88 to 210
230 to 340
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 260
340 to 480
Tensile Strength: Ultimate (UTS), MPa 330 to 440
510 to 800
Tensile Strength: Yield (Proof), MPa 190 to 350
290 to 600

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 170
680
Melting Completion (Liquidus), °C 650
1530
Melting Onset (Solidus), °C 570
1480
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 120
30
Thermal Expansion, µm/m-K 19
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 99
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 11
7.0
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 8.0
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1150
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24 to 49
98 to 140
Resilience: Unit (Modulus of Resilience), kJ/m3 270 to 840
220 to 940
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 30 to 40
18 to 29
Strength to Weight: Bending, points 35 to 42
18 to 25
Thermal Diffusivity, mm2/s 46
8.1
Thermal Shock Resistance, points 17 to 23
19 to 30

Alloy Composition

Aluminum (Al), % 93.3 to 95.3
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 4.2 to 5.0
0
Iron (Fe), % 0 to 0.15
83.2 to 87.9
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0.2 to 0.5
0 to 1.3
Nickel (Ni), % 0 to 0.050
0
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.1
0 to 1.0
Sulfur (S), % 0
0.15 to 0.35
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0