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240.0 Aluminum vs. AWS ER80S-B8

240.0 aluminum belongs to the aluminum alloys classification, while AWS ER80S-B8 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 240.0 aluminum and the bottom bar is AWS ER80S-B8.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.0
19
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 240
630
Tensile Strength: Yield (Proof), MPa 200
530

Thermal Properties

Latent Heat of Fusion, J/g 380
270
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 520
1410
Specific Heat Capacity, J/kg-K 860
470
Thermal Conductivity, W/m-K 96
26
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
8.1
Electrical Conductivity: Equal Weight (Specific), % IACS 65
9.3

Otherwise Unclassified Properties

Base Metal Price, % relative 12
6.5
Density, g/cm3 3.2
7.8
Embodied Carbon, kg CO2/kg material 8.7
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1100
89

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2
120
Resilience: Unit (Modulus of Resilience), kJ/m3 280
720
Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 43
25
Strength to Weight: Axial, points 20
22
Strength to Weight: Bending, points 26
21
Thermal Diffusivity, mm2/s 35
6.9
Thermal Shock Resistance, points 11
17

Alloy Composition

Aluminum (Al), % 81.7 to 86.9
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
8.0 to 10.5
Copper (Cu), % 7.0 to 9.0
0 to 0.35
Iron (Fe), % 0 to 0.5
85.6 to 90.8
Magnesium (Mg), % 5.5 to 6.5
0
Manganese (Mn), % 0.3 to 0.7
0.4 to 0.7
Molybdenum (Mo), % 0
0.8 to 1.2
Nickel (Ni), % 0.3 to 0.7
0 to 0.5
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.5
0 to 0.5
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0
0 to 0.5