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240.0 Aluminum vs. SAE-AISI 1090 Steel

240.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1090 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 240.0 aluminum and the bottom bar is SAE-AISI 1090 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.0
11
Fatigue Strength, MPa 140
320 to 380
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 240
790 to 950
Tensile Strength: Yield (Proof), MPa 200
520 to 610

Thermal Properties

Latent Heat of Fusion, J/g 380
240
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 520
1410
Specific Heat Capacity, J/kg-K 860
470
Thermal Conductivity, W/m-K 96
50
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 65
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 12
1.8
Density, g/cm3 3.2
7.8
Embodied Carbon, kg CO2/kg material 8.7
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1100
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2
82 to 91
Resilience: Unit (Modulus of Resilience), kJ/m3 280
730 to 1000
Stiffness to Weight: Axial, points 12
13
Stiffness to Weight: Bending, points 43
24
Strength to Weight: Axial, points 20
28 to 34
Strength to Weight: Bending, points 26
24 to 27
Thermal Diffusivity, mm2/s 35
13
Thermal Shock Resistance, points 11
25 to 31

Alloy Composition

Aluminum (Al), % 81.7 to 86.9
0
Carbon (C), % 0
0.85 to 1.0
Copper (Cu), % 7.0 to 9.0
0
Iron (Fe), % 0 to 0.5
98 to 98.6
Magnesium (Mg), % 5.5 to 6.5
0
Manganese (Mn), % 0.3 to 0.7
0.6 to 0.9
Nickel (Ni), % 0.3 to 0.7
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0