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242.0 Aluminum vs. 5454 Aluminum

Both 242.0 aluminum and 5454 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 242.0 aluminum and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70 to 110
61 to 93
Elastic (Young's, Tensile) Modulus, GPa 73
69
Elongation at Break, % 0.5 to 1.5
2.3 to 18
Fatigue Strength, MPa 55 to 110
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 150 to 240
140 to 200
Tensile Strength: Ultimate (UTS), MPa 180 to 290
230 to 350
Tensile Strength: Yield (Proof), MPa 120 to 220
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 210
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 530
600
Specific Heat Capacity, J/kg-K 870
900
Thermal Conductivity, W/m-K 130 to 170
130
Thermal Expansion, µm/m-K 22
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33 to 44
34
Electrical Conductivity: Equal Weight (Specific), % IACS 96 to 130
110

Otherwise Unclassified Properties

Base Metal Price, % relative 12
9.5
Density, g/cm3 3.1
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1130
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.3 to 3.4
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 110 to 340
68 to 590
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
50
Strength to Weight: Axial, points 16 to 26
23 to 36
Strength to Weight: Bending, points 23 to 32
30 to 41
Thermal Diffusivity, mm2/s 50 to 62
55
Thermal Shock Resistance, points 8.0 to 13
10 to 16

Alloy Composition

Aluminum (Al), % 88.4 to 93.6
94.5 to 97.1
Chromium (Cr), % 0 to 0.25
0.050 to 0.2
Copper (Cu), % 3.5 to 4.5
0 to 0.1
Iron (Fe), % 0 to 1.0
0 to 0.4
Magnesium (Mg), % 1.2 to 1.8
2.4 to 3.0
Manganese (Mn), % 0 to 0.35
0.5 to 1.0
Nickel (Ni), % 1.7 to 2.3
0
Silicon (Si), % 0 to 0.7
0 to 0.25
Titanium (Ti), % 0 to 0.25
0 to 0.2
Zinc (Zn), % 0 to 0.35
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants