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3104 Aluminum vs. 5042 Aluminum

Both 3104 aluminum and 5042 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 3104 aluminum and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 1.1 to 20
1.1 to 3.4
Fatigue Strength, MPa 74 to 130
97 to 120
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 110 to 180
200
Tensile Strength: Ultimate (UTS), MPa 170 to 310
340 to 360
Tensile Strength: Yield (Proof), MPa 68 to 270
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
570
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
33
Electrical Conductivity: Equal Weight (Specific), % IACS 130
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6 to 60
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 34 to 540
550 to 720
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 17 to 31
35 to 37
Strength to Weight: Bending, points 25 to 37
40 to 42
Thermal Diffusivity, mm2/s 64
53
Thermal Shock Resistance, points 7.6 to 13
15 to 16

Alloy Composition

Aluminum (Al), % 95.1 to 98.4
94.2 to 96.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0.050 to 0.25
0 to 0.15
Gallium (Ga), % 0 to 0.050
0
Iron (Fe), % 0 to 0.8
0 to 0.35
Magnesium (Mg), % 0.8 to 1.3
3.0 to 4.0
Manganese (Mn), % 0.8 to 1.4
0.2 to 0.5
Silicon (Si), % 0 to 0.6
0 to 0.2
Titanium (Ti), % 0 to 0.1
0 to 0.1
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants