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3104 Aluminum vs. SAE-AISI 1524 Steel

3104 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1524 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3104 aluminum and the bottom bar is SAE-AISI 1524 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 1.1 to 20
14 to 22
Fatigue Strength, MPa 74 to 130
230 to 340
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 110 to 180
360 to 390
Tensile Strength: Ultimate (UTS), MPa 170 to 310
570 to 650
Tensile Strength: Yield (Proof), MPa 68 to 270
320 to 540

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
52
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
8.3
Electrical Conductivity: Equal Weight (Specific), % IACS 130
9.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.4
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1180
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6 to 60
84 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 34 to 540
270 to 760
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 17 to 31
20 to 23
Strength to Weight: Bending, points 25 to 37
19 to 21
Thermal Diffusivity, mm2/s 64
14
Thermal Shock Resistance, points 7.6 to 13
18 to 21

Alloy Composition

Aluminum (Al), % 95.1 to 98.4
0
Carbon (C), % 0
0.19 to 0.25
Copper (Cu), % 0.050 to 0.25
0
Gallium (Ga), % 0 to 0.050
0
Iron (Fe), % 0 to 0.8
98 to 98.5
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0.8 to 1.4
1.4 to 1.7
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.6
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.1
0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0