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3104 Aluminum vs. S40910 Stainless Steel

3104 aluminum belongs to the aluminum alloys classification, while S40910 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3104 aluminum and the bottom bar is S40910 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 1.1 to 20
23
Fatigue Strength, MPa 74 to 130
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 110 to 180
270
Tensile Strength: Ultimate (UTS), MPa 170 to 310
430
Tensile Strength: Yield (Proof), MPa 68 to 270
190

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 180
710
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 600
1410
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
26
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 130
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.4
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1180
94

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6 to 60
80
Resilience: Unit (Modulus of Resilience), kJ/m3 34 to 540
94
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 17 to 31
16
Strength to Weight: Bending, points 25 to 37
16
Thermal Diffusivity, mm2/s 64
6.9
Thermal Shock Resistance, points 7.6 to 13
16

Alloy Composition

Aluminum (Al), % 95.1 to 98.4
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
10.5 to 11.7
Copper (Cu), % 0.050 to 0.25
0
Gallium (Ga), % 0 to 0.050
0
Iron (Fe), % 0 to 0.8
85 to 89.5
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0.8 to 1.4
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0 to 0.17
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.6
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.1
0 to 0.5
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0