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3104 Aluminum vs. S44635 Stainless Steel

3104 aluminum belongs to the aluminum alloys classification, while S44635 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3104 aluminum and the bottom bar is S44635 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 1.1 to 20
23
Fatigue Strength, MPa 74 to 130
390
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
81
Shear Strength, MPa 110 to 180
450
Tensile Strength: Ultimate (UTS), MPa 170 to 310
710
Tensile Strength: Yield (Proof), MPa 68 to 270
580

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
16
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
22
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.4
4.4
Embodied Energy, MJ/kg 150
62
Embodied Water, L/kg 1180
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6 to 60
150
Resilience: Unit (Modulus of Resilience), kJ/m3 34 to 540
810
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 17 to 31
25
Strength to Weight: Bending, points 25 to 37
23
Thermal Diffusivity, mm2/s 64
4.4
Thermal Shock Resistance, points 7.6 to 13
23

Alloy Composition

Aluminum (Al), % 95.1 to 98.4
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0
24.5 to 26
Copper (Cu), % 0.050 to 0.25
0
Gallium (Ga), % 0 to 0.050
0
Iron (Fe), % 0 to 0.8
61.5 to 68.5
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0.8 to 1.4
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 0
3.5 to 4.5
Niobium (Nb), % 0
0.2 to 0.8
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.6
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0.2 to 0.8
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0