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355.0 Aluminum vs. SAE-AISI 1095 Steel

355.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1095 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 355.0 aluminum and the bottom bar is SAE-AISI 1095 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 72 to 83
200 to 270
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 1.5 to 2.6
10 to 11
Fatigue Strength, MPa 55 to 70
310 to 370
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Shear Strength, MPa 150 to 240
400 to 540
Tensile Strength: Ultimate (UTS), MPa 200 to 260
680 to 900
Tensile Strength: Yield (Proof), MPa 150 to 190
500 to 590

Thermal Properties

Latent Heat of Fusion, J/g 470
240
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 620
1450
Melting Onset (Solidus), °C 560
1410
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 150 to 170
47
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38 to 43
9.6
Electrical Conductivity: Equal Weight (Specific), % IACS 120 to 140
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1120
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 5.9
63 to 84
Resilience: Unit (Modulus of Resilience), kJ/m3 150 to 250
660 to 930
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 20 to 27
24 to 32
Strength to Weight: Bending, points 28 to 33
22 to 26
Thermal Diffusivity, mm2/s 60 to 69
13
Thermal Shock Resistance, points 9.1 to 12
22 to 29

Alloy Composition

Aluminum (Al), % 90.3 to 94.1
0
Carbon (C), % 0
0.9 to 1.0
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 1.0 to 1.5
0
Iron (Fe), % 0 to 0.6
98.4 to 98.8
Magnesium (Mg), % 0.4 to 0.6
0
Manganese (Mn), % 0 to 0.5
0.3 to 0.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 5.5
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0