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357.0 Aluminum vs. SAE-AISI 1090 Steel

357.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1090 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 357.0 aluminum and the bottom bar is SAE-AISI 1090 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 95
220 to 280
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 3.4
11
Fatigue Strength, MPa 76
320 to 380
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 200
470 to 570
Tensile Strength: Ultimate (UTS), MPa 350
790 to 950
Tensile Strength: Yield (Proof), MPa 300
520 to 610

Thermal Properties

Latent Heat of Fusion, J/g 500
240
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 620
1450
Melting Onset (Solidus), °C 560
1410
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 150
50
Thermal Expansion, µm/m-K 21
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 39
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1110
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11
82 to 91
Resilience: Unit (Modulus of Resilience), kJ/m3 620
730 to 1000
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 38
28 to 34
Strength to Weight: Bending, points 43
24 to 27
Thermal Diffusivity, mm2/s 64
13
Thermal Shock Resistance, points 17
25 to 31

Alloy Composition

Aluminum (Al), % 91.3 to 93.1
0
Carbon (C), % 0
0.85 to 1.0
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.15
98 to 98.6
Magnesium (Mg), % 0.45 to 0.6
0
Manganese (Mn), % 0 to 0.030
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.15
0