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390.0 Aluminum vs. AISI 416 Stainless Steel

390.0 aluminum belongs to the aluminum alloys classification, while AISI 416 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 390.0 aluminum and the bottom bar is AISI 416 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
230 to 320
Elastic (Young's, Tensile) Modulus, GPa 75
190
Elongation at Break, % 1.0
13 to 31
Fatigue Strength, MPa 76 to 110
230 to 340
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
76
Tensile Strength: Ultimate (UTS), MPa 280 to 300
510 to 800
Tensile Strength: Yield (Proof), MPa 240 to 270
290 to 600

Thermal Properties

Latent Heat of Fusion, J/g 640
270
Maximum Temperature: Mechanical, °C 170
680
Melting Completion (Liquidus), °C 650
1530
Melting Onset (Solidus), °C 560
1480
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 130
30
Thermal Expansion, µm/m-K 18
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24 to 25
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 79 to 83
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 11
7.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 7.3
1.9
Embodied Energy, MJ/kg 130
27
Embodied Water, L/kg 950
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 2.9
98 to 140
Resilience: Unit (Modulus of Resilience), kJ/m3 380 to 470
220 to 940
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 28 to 30
18 to 29
Strength to Weight: Bending, points 35 to 36
18 to 25
Thermal Diffusivity, mm2/s 56
8.1
Thermal Shock Resistance, points 14 to 15
19 to 30

Alloy Composition

Aluminum (Al), % 74.5 to 79.6
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 1.3
83.2 to 87.9
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.1
0 to 1.3
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 16 to 18
0 to 1.0
Sulfur (S), % 0
0.15 to 0.35
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.2
0