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4004 Aluminum vs. EN 1.4305 Stainless Steel

4004 aluminum belongs to the aluminum alloys classification, while EN 1.4305 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is EN 1.4305 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 2.4
14 to 40
Fatigue Strength, MPa 42
190 to 330
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Shear Strength, MPa 63
420 to 550
Tensile Strength: Ultimate (UTS), MPa 110
610 to 900
Tensile Strength: Yield (Proof), MPa 60
220 to 570

Thermal Properties

Latent Heat of Fusion, J/g 540
290
Maximum Temperature: Mechanical, °C 160
930
Melting Completion (Liquidus), °C 600
1420
Melting Onset (Solidus), °C 560
1380
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.0
3.0
Embodied Energy, MJ/kg 150
42
Embodied Water, L/kg 1070
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
110 to 190
Resilience: Unit (Modulus of Resilience), kJ/m3 25
120 to 830
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 12
22 to 32
Strength to Weight: Bending, points 20
20 to 27
Thermal Diffusivity, mm2/s 58
4.0
Thermal Shock Resistance, points 5.1
14 to 20

Alloy Composition

Aluminum (Al), % 86 to 90
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 0 to 0.25
0 to 1.0
Iron (Fe), % 0 to 0.8
66.4 to 74.9
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 2.0
Nickel (Ni), % 0
8.0 to 10
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 9.0 to 10.5
0 to 1.0
Sulfur (S), % 0
0.15 to 0.35
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0