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4032 Aluminum vs. S44536 Stainless Steel

4032 aluminum belongs to the aluminum alloys classification, while S44536 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is S44536 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
170
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 6.7
22
Fatigue Strength, MPa 110
190
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
78
Shear Strength, MPa 260
290
Tensile Strength: Ultimate (UTS), MPa 390
460
Tensile Strength: Yield (Proof), MPa 320
280

Thermal Properties

Latent Heat of Fusion, J/g 570
290
Maximum Temperature: Mechanical, °C 180
990
Melting Completion (Liquidus), °C 570
1440
Melting Onset (Solidus), °C 530
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 140
21
Thermal Expansion, µm/m-K 19
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 10
13
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 7.8
2.8
Embodied Energy, MJ/kg 140
41
Embodied Water, L/kg 1030
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
89
Resilience: Unit (Modulus of Resilience), kJ/m3 700
200
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 41
17
Strength to Weight: Bending, points 45
17
Thermal Diffusivity, mm2/s 59
5.6
Thermal Shock Resistance, points 20
16

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
0
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0 to 0.1
20 to 23
Copper (Cu), % 0.5 to 1.3
0
Iron (Fe), % 0 to 1.0
72.8 to 80
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
0 to 1.0
Nickel (Ni), % 0.5 to 1.3
0 to 0.5
Niobium (Nb), % 0
0.050 to 0.8
Nitrogen (N), % 0
0 to 0.015
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 11 to 13.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0
0 to 0.8
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0