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4045 Aluminum vs. AWS ERNi-1

4045 aluminum belongs to the aluminum alloys classification, while AWS ERNi-1 belongs to the nickel alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is AWS ERNi-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
180
Elongation at Break, % 2.3
22
Poisson's Ratio 0.33
0.31
Shear Modulus, GPa 27
69
Tensile Strength: Ultimate (UTS), MPa 120
470

Thermal Properties

Latent Heat of Fusion, J/g 540
300
Melting Completion (Liquidus), °C 600
1360
Melting Onset (Solidus), °C 580
1310
Specific Heat Capacity, J/kg-K 900
450
Thermal Conductivity, W/m-K 170
73
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
19
Electrical Conductivity: Equal Weight (Specific), % IACS 160
19

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
60
Density, g/cm3 2.6
8.7
Embodied Carbon, kg CO2/kg material 7.8
11
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1070
230

Common Calculations

Stiffness to Weight: Axial, points 15
12
Stiffness to Weight: Bending, points 54
22
Strength to Weight: Axial, points 13
15
Strength to Weight: Bending, points 21
15
Thermal Diffusivity, mm2/s 74
19
Thermal Shock Resistance, points 5.7
17

Alloy Composition

Aluminum (Al), % 87.4 to 91
0 to 1.5
Carbon (C), % 0
0 to 0.15
Copper (Cu), % 0 to 0.3
0 to 0.25
Iron (Fe), % 0 to 0.8
0 to 1.0
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0 to 1.0
Nickel (Ni), % 0
93 to 98
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 11
0 to 0.75
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
2.0 to 3.5
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0
0 to 0.5