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4045 Aluminum vs. S21600 Stainless Steel

4045 aluminum belongs to the aluminum alloys classification, while S21600 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is S21600 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 2.3
46
Fatigue Strength, MPa 45
360
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
79
Shear Strength, MPa 69
500
Tensile Strength: Ultimate (UTS), MPa 120
710
Tensile Strength: Yield (Proof), MPa 64
390

Thermal Properties

Latent Heat of Fusion, J/g 540
290
Maximum Temperature: Mechanical, °C 160
990
Melting Completion (Liquidus), °C 600
1420
Melting Onset (Solidus), °C 580
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 21
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
17
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 7.8
3.6
Embodied Energy, MJ/kg 150
50
Embodied Water, L/kg 1070
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
270
Resilience: Unit (Modulus of Resilience), kJ/m3 29
370
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 13
25
Strength to Weight: Bending, points 21
23
Thermal Shock Resistance, points 5.7
15

Alloy Composition

Aluminum (Al), % 87.4 to 91
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
17.5 to 22
Copper (Cu), % 0 to 0.3
0
Iron (Fe), % 0 to 0.8
57.6 to 67.8
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
7.5 to 9.0
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0
5.0 to 7.0
Nitrogen (N), % 0
0.25 to 0.5
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 9.0 to 11
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0