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4045 Aluminum vs. S46910 Stainless Steel

4045 aluminum belongs to the aluminum alloys classification, while S46910 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is S46910 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 2.3
2.2 to 11
Fatigue Strength, MPa 45
250 to 1020
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 69
410 to 1410
Tensile Strength: Ultimate (UTS), MPa 120
680 to 2470
Tensile Strength: Yield (Proof), MPa 64
450 to 2290

Thermal Properties

Latent Heat of Fusion, J/g 540
280
Maximum Temperature: Mechanical, °C 160
810
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 580
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 21
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 7.8
4.1
Embodied Energy, MJ/kg 150
55
Embodied Water, L/kg 1070
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
48 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 29
510 to 4780
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 13
24 to 86
Strength to Weight: Bending, points 21
22 to 51
Thermal Shock Resistance, points 5.7
23 to 84

Alloy Composition

Aluminum (Al), % 87.4 to 91
0.15 to 0.5
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
11 to 13
Copper (Cu), % 0 to 0.3
1.5 to 3.5
Iron (Fe), % 0 to 0.8
65 to 76
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0 to 1.0
Molybdenum (Mo), % 0
3.0 to 5.0
Nickel (Ni), % 0
8.0 to 10
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 11
0 to 0.7
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0.5 to 1.2
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0