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4104 Aluminum vs. Grade 25 Titanium

4104 aluminum belongs to the aluminum alloys classification, while grade 25 titanium belongs to the titanium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 4104 aluminum and the bottom bar is grade 25 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
110
Elongation at Break, % 2.4
11
Fatigue Strength, MPa 42
550
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 27
40
Shear Strength, MPa 63
600
Tensile Strength: Ultimate (UTS), MPa 110
1000
Tensile Strength: Yield (Proof), MPa 60
940

Thermal Properties

Latent Heat of Fusion, J/g 540
410
Maximum Temperature: Mechanical, °C 160
340
Melting Completion (Liquidus), °C 600
1610
Melting Onset (Solidus), °C 560
1560
Specific Heat Capacity, J/kg-K 900
560
Thermal Conductivity, W/m-K 130
7.1
Thermal Expansion, µm/m-K 22
9.6

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
1.0
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.0

Otherwise Unclassified Properties

Density, g/cm3 2.6
4.5
Embodied Carbon, kg CO2/kg material 8.0
43
Embodied Energy, MJ/kg 150
700
Embodied Water, L/kg 1080
320

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
110
Resilience: Unit (Modulus of Resilience), kJ/m3 25
4220
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
35
Strength to Weight: Axial, points 12
62
Strength to Weight: Bending, points 20
50
Thermal Diffusivity, mm2/s 58
2.8
Thermal Shock Resistance, points 5.1
71

Alloy Composition

Aluminum (Al), % 85.8 to 90
5.5 to 6.8
Bismuth (Bi), % 0.020 to 0.2
0
Carbon (C), % 0
0 to 0.080
Copper (Cu), % 0 to 0.25
0
Hydrogen (H), % 0
0 to 0.013
Iron (Fe), % 0 to 0.8
0 to 0.4
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0
Nickel (Ni), % 0
0.3 to 0.8
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.2
Palladium (Pd), % 0
0.040 to 0.080
Silicon (Si), % 9.0 to 10.5
0
Titanium (Ti), % 0
86.7 to 90.6
Vanadium (V), % 0
3.5 to 4.5
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0
0 to 0.4