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4115 Aluminum vs. EN 1.4935 Stainless Steel

4115 aluminum belongs to the aluminum alloys classification, while EN 1.4935 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is EN 1.4935 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 1.1 to 11
16 to 18
Fatigue Strength, MPa 39 to 76
350 to 400
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 71 to 130
480 to 540
Tensile Strength: Ultimate (UTS), MPa 120 to 220
780 to 880
Tensile Strength: Yield (Proof), MPa 39 to 190
570 to 670

Thermal Properties

Latent Heat of Fusion, J/g 420
270
Maximum Temperature: Mechanical, °C 160
740
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
24
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.1
2.9
Embodied Energy, MJ/kg 150
42
Embodied Water, L/kg 1160
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
130
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
830 to 1160
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 12 to 23
28 to 31
Strength to Weight: Bending, points 20 to 30
24 to 26
Thermal Diffusivity, mm2/s 66
6.5
Thermal Shock Resistance, points 5.2 to 9.9
27 to 30

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
0
Carbon (C), % 0
0.17 to 0.24
Chromium (Cr), % 0
11 to 12.5
Copper (Cu), % 0.1 to 0.5
0
Iron (Fe), % 0 to 0.7
83 to 86.7
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0.3 to 0.8
Molybdenum (Mo), % 0
0.8 to 1.2
Nickel (Ni), % 0
0.3 to 0.8
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 1.8 to 2.2
0.1 to 0.5
Sulfur (S), % 0
0 to 0.015
Tungsten (W), % 0
0.4 to 0.6
Vanadium (V), % 0
0.2 to 0.35
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants