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4115 Aluminum vs. S46910 Stainless Steel

4115 aluminum belongs to the aluminum alloys classification, while S46910 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is S46910 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
270 to 630
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 1.1 to 11
2.2 to 11
Fatigue Strength, MPa 39 to 76
250 to 1020
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 71 to 130
410 to 1410
Tensile Strength: Ultimate (UTS), MPa 120 to 220
680 to 2470
Tensile Strength: Yield (Proof), MPa 39 to 190
450 to 2290

Thermal Properties

Latent Heat of Fusion, J/g 420
280
Maximum Temperature: Mechanical, °C 160
810
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 23
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.1
4.1
Embodied Energy, MJ/kg 150
55
Embodied Water, L/kg 1160
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
48 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
510 to 4780
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12 to 23
24 to 86
Strength to Weight: Bending, points 20 to 30
22 to 51
Thermal Shock Resistance, points 5.2 to 9.9
23 to 84

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
0.15 to 0.5
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
11 to 13
Copper (Cu), % 0.1 to 0.5
1.5 to 3.5
Iron (Fe), % 0 to 0.7
65 to 76
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0 to 1.0
Molybdenum (Mo), % 0
3.0 to 5.0
Nickel (Ni), % 0
8.0 to 10
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 1.8 to 2.2
0 to 0.7
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0
0.5 to 1.2
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants