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4145 Aluminum vs. Grade 25 Titanium

4145 aluminum belongs to the aluminum alloys classification, while grade 25 titanium belongs to the titanium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is grade 25 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
110
Elongation at Break, % 2.2
11
Fatigue Strength, MPa 48
550
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 28
40
Shear Strength, MPa 69
600
Tensile Strength: Ultimate (UTS), MPa 120
1000
Tensile Strength: Yield (Proof), MPa 68
940

Thermal Properties

Latent Heat of Fusion, J/g 540
410
Maximum Temperature: Mechanical, °C 160
340
Melting Completion (Liquidus), °C 590
1610
Melting Onset (Solidus), °C 520
1560
Specific Heat Capacity, J/kg-K 880
560
Thermal Conductivity, W/m-K 100
7.1
Thermal Expansion, µm/m-K 21
9.6

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
1.0
Electrical Conductivity: Equal Weight (Specific), % IACS 84
2.0

Otherwise Unclassified Properties

Density, g/cm3 2.8
4.5
Embodied Carbon, kg CO2/kg material 7.6
43
Embodied Energy, MJ/kg 140
700
Embodied Water, L/kg 1040
320

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
110
Resilience: Unit (Modulus of Resilience), kJ/m3 31
4220
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
35
Strength to Weight: Axial, points 12
62
Strength to Weight: Bending, points 19
50
Thermal Diffusivity, mm2/s 42
2.8
Thermal Shock Resistance, points 5.5
71

Alloy Composition

Aluminum (Al), % 83 to 87.4
5.5 to 6.8
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.3 to 4.7
0
Hydrogen (H), % 0
0 to 0.013
Iron (Fe), % 0 to 0.8
0 to 0.4
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0
Nickel (Ni), % 0
0.3 to 0.8
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.2
Palladium (Pd), % 0
0.040 to 0.080
Silicon (Si), % 9.3 to 10.7
0
Titanium (Ti), % 0
86.7 to 90.6
Vanadium (V), % 0
3.5 to 4.5
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0
0 to 0.4