MakeItFrom.com
Menu (ESC)

518.0 Aluminum vs. SAE-AISI 1095 Steel

518.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1095 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 518.0 aluminum and the bottom bar is SAE-AISI 1095 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
200 to 270
Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 5.0
10 to 11
Fatigue Strength, MPa 140
310 to 370
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
72
Shear Strength, MPa 200
400 to 540
Tensile Strength: Ultimate (UTS), MPa 310
680 to 900
Tensile Strength: Yield (Proof), MPa 190
500 to 590

Thermal Properties

Latent Heat of Fusion, J/g 390
240
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 620
1450
Melting Onset (Solidus), °C 560
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 98
47
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24
9.6
Electrical Conductivity: Equal Weight (Specific), % IACS 81
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 9.4
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1160
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14
63 to 84
Resilience: Unit (Modulus of Resilience), kJ/m3 270
660 to 930
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 32
24 to 32
Strength to Weight: Bending, points 38
22 to 26
Thermal Diffusivity, mm2/s 40
13
Thermal Shock Resistance, points 14
22 to 29

Alloy Composition

Aluminum (Al), % 88.1 to 92.5
0
Carbon (C), % 0
0.9 to 1.0
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 1.8
98.4 to 98.8
Magnesium (Mg), % 7.5 to 8.5
0
Manganese (Mn), % 0 to 0.35
0.3 to 0.5
Nickel (Ni), % 0 to 0.15
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.35
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.25
0