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535.0 Aluminum vs. SAE-AISI S7 Steel

535.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI S7 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is SAE-AISI S7 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
74
Tensile Strength: Ultimate (UTS), MPa 270
670 to 2030

Thermal Properties

Latent Heat of Fusion, J/g 390
260
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 570
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 100
40
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
7.8
Electrical Conductivity: Equal Weight (Specific), % IACS 79
9.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
5.0
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 9.4
2.3
Embodied Energy, MJ/kg 160
31
Embodied Water, L/kg 1180
65

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 28
24 to 72
Strength to Weight: Bending, points 35
22 to 46
Thermal Diffusivity, mm2/s 42
11
Thermal Shock Resistance, points 12
22 to 66

Alloy Composition

Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0.45 to 0.55
Chromium (Cr), % 0
3.0 to 3.5
Copper (Cu), % 0 to 0.050
0 to 0.25
Iron (Fe), % 0 to 0.15
91.6 to 94.9
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0.2 to 0.9
Molybdenum (Mo), % 0
1.3 to 1.8
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.15
0.2 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.1 to 0.25
0
Vanadium (V), % 0
0 to 0.3
Residuals, % 0 to 0.15
0