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535.0 Aluminum vs. S44536 Stainless Steel

535.0 aluminum belongs to the aluminum alloys classification, while S44536 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is S44536 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
170
Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 10
22
Fatigue Strength, MPa 70
190
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 25
78
Shear Strength, MPa 190
290
Tensile Strength: Ultimate (UTS), MPa 270
460
Tensile Strength: Yield (Proof), MPa 140
280

Thermal Properties

Latent Heat of Fusion, J/g 390
290
Maximum Temperature: Mechanical, °C 170
990
Melting Completion (Liquidus), °C 630
1440
Melting Onset (Solidus), °C 570
1390
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 100
21
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 79
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 9.4
2.8
Embodied Energy, MJ/kg 160
41
Embodied Water, L/kg 1180
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
89
Resilience: Unit (Modulus of Resilience), kJ/m3 150
200
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 28
17
Strength to Weight: Bending, points 35
17
Thermal Diffusivity, mm2/s 42
5.6
Thermal Shock Resistance, points 12
16

Alloy Composition

Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0
20 to 23
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.15
72.8 to 80
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0.050 to 0.8
Nitrogen (N), % 0
0 to 0.015
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0.1 to 0.25
0 to 0.8
Residuals, % 0 to 0.15
0