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A201.0 Aluminum vs. SAE-AISI 1090 Steel

A201.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1090 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A201.0 aluminum and the bottom bar is SAE-AISI 1090 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 4.7
11
Fatigue Strength, MPa 97
320 to 380
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 480
790 to 950
Tensile Strength: Yield (Proof), MPa 420
520 to 610

Thermal Properties

Latent Heat of Fusion, J/g 390
240
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 570
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 120
50
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 90
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 11
1.8
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.1
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1150
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
82 to 91
Resilience: Unit (Modulus of Resilience), kJ/m3 1250
730 to 1000
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 46
24
Strength to Weight: Axial, points 44
28 to 34
Strength to Weight: Bending, points 45
24 to 27
Thermal Diffusivity, mm2/s 46
13
Thermal Shock Resistance, points 21
25 to 31

Alloy Composition

Aluminum (Al), % 93.7 to 95.5
0
Carbon (C), % 0
0.85 to 1.0
Copper (Cu), % 4.0 to 5.0
0
Iron (Fe), % 0 to 0.1
98 to 98.6
Magnesium (Mg), % 0.15 to 0.35
0
Manganese (Mn), % 0.2 to 0.4
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.050
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0.15 to 0.35
0
Residuals, % 0 to 0.1
0