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A206.0 Aluminum vs. AISI 416 Stainless Steel

A206.0 aluminum belongs to the aluminum alloys classification, while AISI 416 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A206.0 aluminum and the bottom bar is AISI 416 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 110
230 to 320
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 4.2 to 10
13 to 31
Fatigue Strength, MPa 90 to 180
230 to 340
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 260
340 to 480
Tensile Strength: Ultimate (UTS), MPa 390 to 440
510 to 800
Tensile Strength: Yield (Proof), MPa 250 to 380
290 to 600

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 170
680
Melting Completion (Liquidus), °C 670
1530
Melting Onset (Solidus), °C 550
1480
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 130
30
Thermal Expansion, µm/m-K 23
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 90
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 11
7.0
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 8.0
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1150
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 16 to 37
98 to 140
Resilience: Unit (Modulus of Resilience), kJ/m3 440 to 1000
220 to 940
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 36 to 41
18 to 29
Strength to Weight: Bending, points 39 to 43
18 to 25
Thermal Diffusivity, mm2/s 48
8.1
Thermal Shock Resistance, points 17 to 19
19 to 30

Alloy Composition

Aluminum (Al), % 93.9 to 95.7
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 4.2 to 5.0
0
Iron (Fe), % 0 to 0.1
83.2 to 87.9
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.2
0 to 1.3
Nickel (Ni), % 0 to 0.050
0
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.050
0 to 1.0
Sulfur (S), % 0
0.15 to 0.35
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0