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A357.0 Aluminum vs. AWS BNi-5

A357.0 aluminum belongs to the aluminum alloys classification, while AWS BNi-5 belongs to the nickel alloys. There are 19 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A357.0 aluminum and the bottom bar is AWS BNi-5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 350
470

Thermal Properties

Latent Heat of Fusion, J/g 500
470
Melting Completion (Liquidus), °C 610
1140
Melting Onset (Solidus), °C 560
1080
Specific Heat Capacity, J/kg-K 900
510
Thermal Expansion, µm/m-K 21
12

Otherwise Unclassified Properties

Base Metal Price, % relative 12
55
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.2
8.9
Embodied Energy, MJ/kg 150
130
Embodied Water, L/kg 1110
260

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 38
17
Strength to Weight: Bending, points 43
17
Thermal Shock Resistance, points 17
15

Alloy Composition

Aluminum (Al), % 90.8 to 93
0 to 0.050
Beryllium (Be), % 0.040 to 0.070
0
Boron (B), % 0
0 to 0.030
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0
18.5 to 19.5
Cobalt (Co), % 0
0 to 0.1
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.2
0
Magnesium (Mg), % 0.4 to 0.7
0
Manganese (Mn), % 0 to 0.1
0
Nickel (Ni), % 0
69.1 to 71.8
Phosphorus (P), % 0
0 to 0.020
Selenium (Se), % 0
0 to 0.0050
Silicon (Si), % 6.5 to 7.5
9.8 to 10.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0.040 to 0.2
0 to 0.050
Zinc (Zn), % 0 to 0.1
0
Zirconium (Zr), % 0
0 to 0.050
Residuals, % 0
0 to 0.5