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A384.0 Aluminum vs. AISI 416 Stainless Steel

A384.0 aluminum belongs to the aluminum alloys classification, while AISI 416 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A384.0 aluminum and the bottom bar is AISI 416 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 74
190
Elongation at Break, % 2.5
13 to 31
Fatigue Strength, MPa 140
230 to 340
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
76
Shear Strength, MPa 200
340 to 480
Tensile Strength: Ultimate (UTS), MPa 330
510 to 800
Tensile Strength: Yield (Proof), MPa 170
290 to 600

Thermal Properties

Latent Heat of Fusion, J/g 550
270
Maximum Temperature: Mechanical, °C 170
680
Melting Completion (Liquidus), °C 610
1530
Melting Onset (Solidus), °C 510
1480
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 96
30
Thermal Expansion, µm/m-K 21
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 73
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 11
7.0
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 7.5
1.9
Embodied Energy, MJ/kg 140
27
Embodied Water, L/kg 1010
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.9
98 to 140
Resilience: Unit (Modulus of Resilience), kJ/m3 180
220 to 940
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 32
18 to 29
Strength to Weight: Bending, points 38
18 to 25
Thermal Diffusivity, mm2/s 39
8.1
Thermal Shock Resistance, points 15
19 to 30

Alloy Composition

Aluminum (Al), % 79.3 to 86.5
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 3.0 to 4.5
0
Iron (Fe), % 0 to 1.3
83.2 to 87.9
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0 to 1.3
Nickel (Ni), % 0 to 0.5
0
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 10.5 to 12
0 to 1.0
Sulfur (S), % 0
0.15 to 0.35
Tin (Sn), % 0 to 0.35
0
Zinc (Zn), % 0 to 1.0
0
Residuals, % 0 to 0.5
0