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A535.0 Aluminum vs. AWS BNi-3

A535.0 aluminum belongs to the aluminum alloys classification, while AWS BNi-3 belongs to the nickel alloys. There are 19 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is AWS BNi-3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
170
Poisson's Ratio 0.33
0.31
Shear Modulus, GPa 25
66
Tensile Strength: Ultimate (UTS), MPa 250
430

Thermal Properties

Latent Heat of Fusion, J/g 390
350
Melting Completion (Liquidus), °C 620
1040
Melting Onset (Solidus), °C 550
980
Specific Heat Capacity, J/kg-K 910
480
Thermal Expansion, µm/m-K 24
10

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
60
Density, g/cm3 2.6
8.3
Embodied Carbon, kg CO2/kg material 9.3
9.9
Embodied Energy, MJ/kg 160
140
Embodied Water, L/kg 1180
220

Common Calculations

Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 51
22
Strength to Weight: Axial, points 26
14
Strength to Weight: Bending, points 33
15
Thermal Shock Resistance, points 11
17

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0 to 0.050
Boron (B), % 0
2.8 to 3.5
Carbon (C), % 0
0 to 0.060
Cobalt (Co), % 0
0 to 0.1
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.2
0 to 0.5
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0
Nickel (Ni), % 0
90.1 to 93.3
Phosphorus (P), % 0
0 to 0.020
Selenium (Se), % 0
0 to 0.0050
Silicon (Si), % 0 to 0.2
4.0 to 5.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.25
0 to 0.050
Zirconium (Zr), % 0
0 to 0.050
Residuals, % 0
0 to 0.5