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A535.0 Aluminum vs. S46910 Stainless Steel

A535.0 aluminum belongs to the aluminum alloys classification, while S46910 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is A535.0 aluminum and the bottom bar is S46910 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 9.0
2.2 to 11
Fatigue Strength, MPa 95
250 to 1020
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
76
Tensile Strength: Ultimate (UTS), MPa 250
680 to 2470
Tensile Strength: Yield (Proof), MPa 120
450 to 2290

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 170
810
Melting Completion (Liquidus), °C 620
1460
Melting Onset (Solidus), °C 550
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Expansion, µm/m-K 24
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 9.3
4.1
Embodied Energy, MJ/kg 160
55
Embodied Water, L/kg 1180
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 19
48 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 120
510 to 4780
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 26
24 to 86
Strength to Weight: Bending, points 33
22 to 51
Thermal Shock Resistance, points 11
23 to 84

Alloy Composition

Aluminum (Al), % 91.4 to 93.4
0.15 to 0.5
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
11 to 13
Copper (Cu), % 0 to 0.1
1.5 to 3.5
Iron (Fe), % 0 to 0.2
65 to 76
Magnesium (Mg), % 6.5 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 1.0
Molybdenum (Mo), % 0
3.0 to 5.0
Nickel (Ni), % 0
8.0 to 10
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.2
0 to 0.7
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.25
0.5 to 1.2
Residuals, % 0 to 0.15
0