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Monel 400 vs. 7116 Aluminum

Monel 400 belongs to the nickel alloys classification, while 7116 aluminum belongs to the aluminum alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is Monel 400 and the bottom bar is 7116 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 160
69
Elongation at Break, % 20 to 40
7.8
Fatigue Strength, MPa 230 to 290
160
Poisson's Ratio 0.32
0.33
Shear Modulus, GPa 62
26
Shear Strength, MPa 370 to 490
220
Tensile Strength: Ultimate (UTS), MPa 540 to 780
370
Tensile Strength: Yield (Proof), MPa 210 to 590
330

Thermal Properties

Latent Heat of Fusion, J/g 270
380
Maximum Temperature: Mechanical, °C 1000
170
Melting Completion (Liquidus), °C 1350
640
Melting Onset (Solidus), °C 1300
520
Specific Heat Capacity, J/kg-K 430
880
Thermal Conductivity, W/m-K 23
150
Thermal Expansion, µm/m-K 14
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 3.3
46
Electrical Conductivity: Equal Weight (Specific), % IACS 3.4
140

Otherwise Unclassified Properties

Base Metal Price, % relative 50
9.5
Density, g/cm3 8.9
2.9
Embodied Carbon, kg CO2/kg material 7.9
8.2
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 250
1150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 140 to 180
28
Resilience: Unit (Modulus of Resilience), kJ/m3 140 to 1080
790
Stiffness to Weight: Axial, points 10
13
Stiffness to Weight: Bending, points 21
47
Strength to Weight: Axial, points 17 to 25
35
Strength to Weight: Bending, points 17 to 21
39
Thermal Diffusivity, mm2/s 6.1
58
Thermal Shock Resistance, points 17 to 25
16

Alloy Composition

Aluminum (Al), % 0
91.5 to 94.5
Carbon (C), % 0 to 0.3
0
Copper (Cu), % 28 to 34
0.5 to 1.1
Gallium (Ga), % 0
0 to 0.030
Iron (Fe), % 0 to 2.5
0 to 0.3
Magnesium (Mg), % 0
0.8 to 1.4
Manganese (Mn), % 0 to 2.0
0 to 0.050
Nickel (Ni), % 63 to 72
0
Silicon (Si), % 0 to 0.5
0 to 0.15
Sulfur (S), % 0 to 0.024
0
Titanium (Ti), % 0
0 to 0.050
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0
4.2 to 5.2
Residuals, % 0
0 to 0.15